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The Ultimate Guide to Shopping for Stretchy Lingerie Fabric

Explore the essentials of lingerie fabrics, including knits, lace, and silk. Discover how understand stretch and pick the right size for ultimate comfort. By Sophie Hines.

Posted in: Seamwork Radio Podcast, Fabric Guides • September 16, 2024 • Episode 209

Lingerie has been my favorite sewing niche for over a decade.

I love the way undergarments can be lovely and delicate or utilitarian and sleek—there is a style and a fit for everyone!

Sewing underwear has many technical differences to most garment sewing, especially if you don’t work with knits or elastic very often, and there’s definitely a lot to know to make underwear pieces that deliver just what you’re looking for.

The good news is that none of it is complicated!

A successful garment starts with the material you use, so we will learn all the ins and outs of what to look for when you need stretch fabrics for making lingerie. 

I’ll explain how knits are different than wovens and how to understand stretch and recovery—including how to calculate and use stretch percentage.

Then, I’ll share all the best fibers to use for your underthings and how to combine them within one garment. I’ll also include some rules for shopping, in-person and online.

Plus, I’ll share some tips for selecting a size when you’re working with these stretchy fabrics.

And if you want to hear even more of my tips for lingerie fabrics, listen to epiosde 209 of the Seamwork Radio podcast that I recorded with Sarai! The full transcript is also at the end of the article.

Understanding Knit Lingerie Fabrics

How Are Knit Fabrics Different From Wovens?

Stretchy fabrics are constructed differently from non-stretch or woven fabrics. Woven fabrics have threads traveling vertically, called the warp, and horizontally, called the weft.

The way these fibers interact is called the weave of the fabric. When working with wovens, pattern pieces will have a directional layout arrow indicating where the grainline should lie. 

For stretch fabrics, the threads do not travel in multiple directions, but are knitted together—very often in the same way as regular knitting!

This looping of the threads creates opportunities for the fabric to stretch as a whole.

Knits Don’t Have a Grainline

Knit fabrics do not have a grainline in the same way that woven fabrics do, but they do have a “directionality,” so you need to pay attention when cutting out your pattern pieces.

Because the threads do not travel like the warp and the weft, there is no grainline to align your pattern pieces with. Instead, the layout direction will indicate something called the Direction of Greatest Stretch, often shortened to DOGS.



The DOGS is the direction, horizontal or vertical (or across the bias if you’re working with a stretch woven) that will allow the fabric to stretch around you once your project is assembled. 

If your pattern pieces do not specify, align the grainline marking with the Degree of Greatest Stretch for your fabric.

How is 2-Way Stretch Different From 4-Way Stretch?

2 -way stretch means that the fabric stretches either side to side or up and down, but not both.

This type of fabric will be most suitable for projects where you want the garment to stretch around you, but not stretch down.

You can use 2-way stretch fabric for stabilized underwire bras, regular T-shirts, or knit dresses, skirts, and sweaters where you may have a lot of material that becomes heavy. You don’t want a sweater to stretch longer and longer every time you wear it!

4-way stretch is a fabric that is stretchy in all directions. This type of fabric is great for leggings, swimwear, underwear, and bralettes.

It might stretch further in one direction than the other, so make sure you look for stretch percentages or measure to be sure.

Recovery: What is it and Why is it Important?

Recovery is a very important property of stretch fabric that is rarely listed online, but can be inferred through the fiber information of the fabric.

It refers to a fabric’s ability to recover its original shape and size after being stretched.

All fabric recovery degrades over time. Like hand knits, fabric that is 100% natural fiber will stretch horizontally, but have difficulty returning to its original, unstretched shape.

Because of the fiber properties, 100% cotton knit fabric will stretch out very quickly. You will see these spots most around knees, elbows, necklines, and the seat of pants and underwear. 

If a fabric has elastic fibers included, it will be able to retain elastic recovery for much longer.

However, like old waistbands or swimsuits that lose their shape, over time the elastic fibers in a fabric stiffen and break. When too many of them have broken, the fabric loses its ability to return to its former shape. 

Often, stretch fabric will get a bit wavy when you’re sewing it, just because of the stress of being put through the sewing machine.

This can many times be solved with a bit of steam or with a warm wash and dry cycle—the heat will return the elastic fibers to their original stretch. Be careful though! Regular heat application will speed the lifecycle of the elastic fibers, so for longest lasting garments, wash on cold or cool and hang to dry. 

The Best Fiber Content for Stretchy, Comfortable Underthings

You’ve learned about stretch and recovery, which are two important terms to understand when you’re shopping for lingerie fabric.

It’s also important to understand the different fibers that make up your fabric.

Read this article for an overview of each of the fabrics listed below.

Natural Fibers

Natural fibers are materials that come from naturally created sources, such as plants and animals.

It is important to get materials with a relatively high natural fiber content, as they are the most breathable and help your vaginal pH stay comfortable.

These fibers include cotton, linen, hemp, silk, and wool. Merino wool is especially popular for underthings. You can read all about it in this Guide to Merino Wool.

I always recommend using a natural fiber, specifically cotton, for gussets. Even if you use a different fabric for the rest of your garment, cut out the gusset pieces in cotton. You need that breathability against your skin.

Semi-synthetic Fibers

Semi-synthetic fibers are materials that originated from natural sources, but have been processed to form more uniform fibers for longer and softer threads.

These are typically plant based, like soy or bamboo. In fabric stores, you’ll find them called rayon, Tencel, viscose, modal, or Cupro.

Because they are plant based fibers, they retain properties of natural fiber fabric, and are suitable for undies.

Read How to Sew With Rayon to learn more about the fiber. Here’s a guide to lyocell, brand name Tencel.

Synthetic Fibers

Some common synthetic fabrics are polyester, acrylic, nylon, or Lycra—which is the name brand for spandex or elastane.

Synthetic fibers can be great for underwear, especially swimwear, sports bras, and wicking material for period panties.

Here’s a link to my period panty kits. And here’s a link to the Seamwork’s How to Sew Period Underwear.

But be careful!

Synthetic fabrics are not ideal for everyday wear, and should be changed often when they become wet, as they can irritate the skin and affect vaginal pH.

Remember, you can always use cotton for your gusset pieces.

Elastic is important! But how much?

Elastic content is very important in lingerie fabric, as you want the garment to move with you easily throughout the day. Too much elastic, however, and you begin to lose the lovely natural hand feel and properties of your natural fibers.

The ideal amount of elastic content is about 3-12%, unless you’re making specialty items such as swimwear or sports bras.

Elastic content will typically be listed as Lycra, spandex, or elastane, and the smallest amount you can find is 3%, as that is the lowest percentage to be legally required to be reported on fabric labeling. 

All About Lace Fabric

Lace can be either stretch or non-stretch, and comes in several widths. So, the number-one tip when you’re shopping for stretchy lingerie fabrics, is to make sure you are shopping for “stretch lace.”

Lace bands from 1/4” to 3” are used as trims and edging for all kinds of lingerie garments.

Lace bands from 4” to 12” can be used for garment construction, typically for bralettes and panties. You can use this for any pieces that mostly utilize the decorative lace edge and not much interior material, like a cupped bra, tanga panty, or a garter skirt. 

Lace yardage may or may not have a decorative lace edge, and can be used as regular fabric. Hems and necklines are typically finished with lace bands or other trim, organza or lightweight bias tape, or elastic edging.

Normal turned-under hems are not typically used with these garments, as the irregular nature of the material doesn’t always create a smooth hem. 

All About Mesh

Mesh is a lightweight, breathable fabric with a net-like structure, made from fibers like nylon, polyester, and spandex for stretch.

In lingerie sewing, stretch mesh is perfect for creating soft, flexible panels or overlays on bras, panties, bodysuits, garter belts, and camisoles.



When shopping for mesh, consider its properties. Lightweight mesh is great for delicate overlays or panels, while more structured mesh can provide support and a smooth silhouette.

For bras, mesh often serves as an inner lining or a decorative outer layer. In panties and bodysuits, it adds comfort and breathability, either as an accent or as the main fabric.

Its sheer or semi-sheer quality makes it a popular choice if you want a delicate, sensual look. This means you can use stretch mesh alone for a sheer effect or layered over other fabrics to add dimension and visual interest.

What About Stretch Wovens for Lingerie?

A stretch woven is a woven fabric with added elastic fibers to make it slightly stretchy and add recovery.

If you want really luxurious lingerie, look for stretch silk or stretch handkerchief cotton and cut your project pieces on the bias. See Angela Friedman’s luxury silk lingerie for inspiration! 



Stretch silk and silk cotton blends also make lovely sleepwear, like T-shirts, camisoles, or boxers.

Silk cotton blends are generally pretty affordable, and sometimes they'll be double-sided. So one side will have a matte side and one side will have a satin finish.

The introduction of the cotton makes it really easy to work with. They feel really luxurious and soft on your skin, but because of the cotton, they're easy to take care of.

Shopping for Stretchy Materials

When you’re looking for stretchy lingerie fabrics, the first property to consider is the stretch percentage.

However, if you’re working with a knit you’ve thrifted or one you’ve had in your stash forever, you might not know the stretch percentage. Luckily, it’s easy to calculate the stretch percentage of any stretch fabric.

How to Measure a Fabric’s Stretch

To measure the stretch of a fabric, mark out 4” of fabric across either the horizontal or vertical direction.

Stay away from the edge of the fabric, which may be stabilized or extra stretchy—you want to measure the stretch of the interior of the material as it will perform in the garment.

Hold the 4” section without doubling up the fabric, and stretch it next to a ruler. Every inch it stretches comfortably equals 25% stretch. Every centimeter it stretches is 10%.

If you have your 4 inches and it stretches 2 inches, then that's a 50% stretch.

Mark and measure the stretch for the other direction, and you have the stretch of your material!



It is common for the stretch percentages to be different for the horizontal and vertical directions. The direction that stretches more is your Direction of Greatest Stretch. 

To know how much to stretch the fabric when measuring, especially if it is very stretchy, imagine how it would feel to wear a garment that was stretched that tightly.

There is a point, when stretched, that a fabric would feel comfortable when worn. If you apply more force and stretch it past that point, it would feel uncomfortable and overly tight to wear, and very likely break the seams.

Only measure the stretch to the point where it doesn’t require too much force to hold it stretched. 

Fabrics listed online will very often have the amounts of stretch listed. If not, you can order a sample and measure it for yourself! 

You Know the Stretch, Now What? Using Stretch Percentages in Sewing

Fabrics suitable for different lingerie projects can vary widely. This is why it’s important to be familiar with the stretch percentage that’s required for your pattern and ensure that it matches your fabric.



Your sewing pattern will usually tell you how much stretch the pattern is designed for. If you find a fabric you love that has a different amount of stretch, don’t worry! We can figure it out.

Most stretch fabric for projects like bralettes, undies, and bodysuits will be 50-75% stretch across, and at least 25-50% vertical.

If you want to build a stash of good fabrics that will mix and match well for colorblocking and scrap busting, this is a good measurement to look for.

If you fall in love with a fabric that is less than 50% stretch across, you can generally go up a size and get a good fit.

If your fabric is greater than 75% stretch across, you can generally size down.

If your fabric has good horizontal stretch but has less than 30% vertical stretch, as is the case with many mesh and lace materials, you can add additional length to your garment to make up the difference. 

Sizing Considerations for Stretch Fabrics

When pairing your fabric and pattern project, the best way to choose your sizing is based on the finished measurements. This is the same for garment sewing.

If your pattern doesn’t include finished measurements, you can measure the pattern pieces themselves, subtracting the seam allowance to find the finished measurements such as bust, underbust, waist, and length.

Choosing the Correct Size for Your Lingerie

First, measure the stretch of your fabric vertically and horizontally, and compare it to your pattern requirements, if they are listed.

Calculate the maximum stretch the garment will have with your desired fabric as follows:

Finished Measurement x (1+ Fabric Stretch Percent)= Total Amount of Stretch

(1+Fabric Stretch Percent) = 100% of the original fabric measurement + the additional amount added by stretching the fabric

Example:

Here’s an example calculation.

Finished Measurement: 50 inches
Fabric Stretch Percent: 75%

50 x 1.75 = 87.5 inches

Use this information to calculate how it will fit you!

To assess fit in a more tactile way, mark out the finished measurement on your material, and hold that amount of fabric around you to test out how it feels.

Mark out the waist measurement along the horizontal stretch of your fabric and hold it around your waist, the hip around your hip, etc.

Mark the length and rise measurements on the vertical stretch, and hold against and around your body to see if you like where the pieces hit you. 

What About Trims?

Do the same with the trim measurements! When using an elastic underbust for a bra, or elastic trim for undies, mark out the trim measurement on the intended trim, and hold around you to see which length feels best to you!





If the pattern doesn’t include trim lengths, use the pattern piece and any instructions they give you to determine this length. 

Bra Fitting Tip: Make a Mock Cup

When making a bra, the best thing to do is make a mock cup to try on to see which size fits you best.

Bras often have very involved construction, and the best way to get to the end with a well fitting garment is to test the cup first!



Always pin or baste and fit test the location of the straps and the positioning of the cups before you attach them as well, as these are things that are easy adjustments to make during construction, and make a real difference in the fit of the end piece.

Using this information, you can find which size works best for you for your intended materials, without guessing or making the entire garment first!

Working With Stretch Lingerie Fabrics

If you’ve sewn a knit fabric or even made a few T-shirts, you have most of the experience you’ll need to work with lingerie fabrics.

If you’re totally new to knits and lingerie, here are some guides to help you learn the essentials:

Here are a few more essential things to know.

How to Combine Lingerie Materials

You’ll often see underwear or bodysuits that are color-blocked with a mix of materials, like mesh and lace.

The best way to combine panels of different materials is to choose fabrics with similar stretch and weight. Avoid pairing fabrics with very different stretches, or very lightweight with heavyweight fabrics.

You can get away with using fabrics with less vertical stretch, or more stable knits, or decorative low stretch laces by implementing colorblocked panels in strategic places.

Over the hips or on the side of the body is a great place to insert a decorative material that doesn’t quite match the properties needed for your garment.



The Altitude Thong shown above utilizes color blocking to place low stretch mesh over the hips, which does not impact the fit through the seat or rise of the panty.

You can see the way Stephanie Bodnar combines silk, lace, and velvet in her brand Evgenia, photographed by Kelly Puleio. Note how she successfully integrates panels of sheer lace by combining them with lightweight silk blend velvets. 

My 3 Favorite Tips for Sewing Stretchy Lingerie Fabric

When you first start sewing lingerie, you might be surprised at how fast (and fun) it is, but you also might feel intimidated by how small some of the pieces are.

Here are 3 of my favorite tips for sewing all these lingerie fabrics you just learned about.

1. Watch out for hungry feeddogs. Your feeddogs really want to eat delicate knit fabrics. There are a few ways you can mitigate this.



Try not to sew right on the corner edge of the fabric. When you start your seam, hold the thread tails enough to create a little bit of tension. This will prevent your fabric from getting sucked down into the feeddogs.

If you have a very short seam, don’t bother starting at the edge. Instead, start in the middle of the seam and sew out to each edge.

2. Use a 3-step zigzag. This is my favorite stitch for lingerie. A three-step zigzag is the same as a regular zigzag, but with every step of the zigzag, there are three stitches instead of just one.

You use a lot more thread in the seam, which helps keep it stronger and stretchier.

Because it’s reinforced, you can also increase your stitch length and stitch width. This keeps your knit fabric from lettucing as you sew

3. Try some steam. When your seams are lettucing no matter what you do, apply a little bit of heat to your seam. A tailor’s ham can help with curved seams.

If you're working with high synthetics, like mesh or swimwear, I don't recommend the iron. But you can use steam or throw it in the dryer. The heat will help reinvigorate the elastic fibers.

One Last Tip: Don’t Worry. It’s Just Underwear.

I have one last tip for you.

Don’t Worry. It’s just underwear.

When you’re first starting to sew lingerie, try new styles, fabrics, and trends—at most, you’ll be out under a yard of fabric.

Make one pair of underwear and wear-test it to see if you like it. If you don’t, try a different pair. And if you do love it, sew it in a bunch of different colors.

Sewing lingerie is really easy way to hone your knit skills—or if you're working with lace or silk, your finishing skills.

Plus, you’re practicing all these new skills underneath your me-made clothes, where nobody has to see!






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